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 Underwater Pelletizing System

Underwater Pelletizing System Manufacturer

ExtruderX’s underwater pelletizing systems merge advanced tech & rugged build, ideal for uniform, high-quality pellets from materials including modified plastics, masterbatches, thermoplastic elastomers. Precision-engineered, they deliver fast cooling, consistent particle size, minimal dust—perfect for sensitive/high-demand formulations. Trusted in plastics processing, packaging, automotive supply chains, our systems cut waste, boost productivity, ensure reliable results. Partner with ExtruderX for customized solutions for your specific production goals.

Twin-screw extruder

99.6%

Particle Uniformity

98.5%

Run Uptime

46%

Energy Savings

99.7%

Pellet Pass Rate

ExtruderX Solve Your Production Challenges

Uneven Pellet Dimensions

The ExtruderX Underwater Pelletizer uses die-cutter sync + precise temp control, delivering consistent pellets for masterbatches, TPE, bioplastics. Fits high-fill/thermosensitive formulas, ensuring uniform dimensions and reliable downstream process.

Lengthy Changeover Times

Our system has an ergonomic modular die head + tool-free quick-change parts, cutting changeover time by 40% for flexible production needs. It enables non-stop production, boosting throughput 35-40% vs. traditional models to lower operational costs.

High Dust Emission

Our system features advanced sealed cutting + built-in dust collection, minimizing dust during the pelletizing process. It meets global eco-standards, keeping workshops clean while ensuring stable pellet quality and safe operations.

High Waste & Energy Use

The system integrates variable frequency drive + closed-loop cooling, saving 20% energy for long-term operational efficiency. It raises material utilization by 6-8% via precise dosage control, effectively reducing waste and operational costs.

Visit the ExtruderX Underwater Pelletizer Factory

ExtruderX Underwater Pelletizers, craftsmanship exceeding industry standards, ensure consistent pellet sizes, uniform cooling, and stable granulation for masterbatches, TPE, bioplastics. Adapting to high-fill, thermosensitive, delicate formulas, they deliver even particles and reliable material performance.

Factory drawing of ExtruderX twin-screw extruder
Factory drawing of ExtruderX twin-screw extruder
Factory drawing of ExtruderX twin-screw extruder

Underwater Pelletizer Pricing

Underwater Pelletizers for Sale

ExtruderX Underwater Pelletizers prioritize pellet size consistency, uniform cooling, and formula compatibility, with reliable performance tailored to meet diverse production needs for masterbatches, TPE, and bioplastics.

Filler Masterbatch Compounding Extruder

$14,000 to $185,000

PP/PE General-Purpose Underwater Pelletizer

Built for PP/PE (packaging film, injection grans) production, it enables high-speed, stable granulation. Equipped with prec temp control + cutting system, it guarantees consistent pellet size, uniform density, fits melt-flow PP/PE—ideal for packaging & injection molding industries.

  • Screw Diameter: 50–95 mm
  • L/D Ratio: 26:1–34:1
  • Motor Power: 80–320 kW
  • Output Capacity: 60–850 kg/h
  • Maximum Screw Speed: 35–160 rpm
  • Temperature Control Precision: ±1℃
Plastic Compounding Machine

$16,000 to $190,000

PA/PC Plastic Underwater Pelletizer

Tailored for PA/PC (auto parts, electronic housings) production, it features a modular die head + quick-change design for efficient switching. Precise shearing ensures smooth pellet surfaces and stable properties, adapting to rigid engineering plastics.

  • Screw Diameter: 45–85 mm
  • L/D Ratio: 27:1–31:1
  • Motor Power: 25–80 kW
  • Output Capacity: 40–550 kg/h
  • Maximum Screw Speed: 35–130 rpm
  • Temperature Control Range: Ambient–320℃
Underwater Pelletizing System

$18,000 to $170,000

PCR Recycled Plastic Underwater Pelletizer

Designed for PCR (recycled PP/PE/PS) production, it uses an optimized screw + multi-zone temp control for uniform plasticization. A precision cooling system guarantees consistent pellet performance, supporting sustainable recycling manufacturing.

  • Screw Diameter: 55–125 mm
  • L/D Ratio: 26:1–34:1
  • Motor Power: 60–170 kW
  • Output Capacity: 90–1050 kg/h
  • Maximum Screw Speed: 25–110 rpm
  • Temperature Control Precision: ±1℃

What Type of Underwater Pelletizer Do You Need?

Beyond the three Underwater Pelletizer models (PP/PE, PA/PC, PCR) above, we also offer multiple other custom configurations for your selection. If you’d like to learn more details, feel free to contact us for inquiries anytime.

Underwater Pelletizer Product Specifications

ExtruderX offers high-quality underwater pelletizers, tailored to meet diverse plastic pellet needs — including color/functional masterbatches, TPE cable compounds, bioplastic pellets, and recycled plastic granules. Whether you need solutions compatible with high-fill, thermosensitive, or recycled plastics, or require production capacity ranging from small-batch to large-scale operations, our products can meet your specific requirements.

Below are the detailed specifications for the Underwater Pelletizer.

ModelDiverter Hole No.Knife No.Knife Movement SystemWater SystemOutput Capacity
EX300D3510-12ManualWP30060-350 kg/h
EX500D4525-35ManualWP500250-800 kg/h
EX1000D5545-90HydraulicWP10002.2 ton/h
EX2000D65110-170HydraulicWP20002.5-7 ton/h
EX4000D65110-170HydraulicWP20003.5-9 ton/h
EX250D75750-1050HydraulicPCWP25011-22 ton/h
EXP300D1251050-2100HydraulicPCWP30022-38 ton/h
EXP400D1652100-3100HydraulicPCWP40035-55 ton/h

Flowchart of the Underwater Pelletizing System

Flowchart of the Wire & Cable Extruder

Flowchart of the Underwater Pelletizing System

Why Choose ExtruderX Underwater Pelletizer Solutions

  • Competitive pricing & scalable capacity—Our underwater pelletizers are cost-effectively priced, cover output capacities (60kg/h to 55ton/h) to fit small-batch, medium-scale & large-volume manufacturing needs.
  • Diverse output options per our spec table—Our pelletizers have capacity options (60kg/h for EX300 to 55ton/h for EXP400) per our spec table, matching different production scale needs.
  • Comprehensive support & 12-month warranty—We provide pre-sales consultation, on-site setup help, post-sales troubleshooting; our pelletizers have a 12-month warranty for worry-free use.
  • 20+ years leadership & customizable setups—20+ years in plastic granulation, we tailor adjustments (screw specs, knife systems) to fit your specific formula & production demands.
Extruder factory

What Our Clients Say

Below, you’ll find genuine feedback from clients using the ExtruderX Underwater Pelletizer. We’re proud to provide professional, top-tier Pelletizer solutions to clients in plastic granulation sectors—including plastic modification, recycled plastic, packaging industries.

We switch between color masterbatch and functional additive formulas daily—our old pelletizer left tons of residual material, slowing changeovers. ExtruderX transitions smoothly, no extra cleanup. Their team helped tweak knife settings in half a day, cutting our trial time by weeks.

Lila Carter, Technical Process Engineer

Before ExtruderX, our recycled plastic pellets had inconsistent size—customers kept rejecting batches. This machine controls pellet diameter within ±0.2mm, and it runs 24/7 without glitches. Complaints dropped to zero in the first month.

Jake Miller, Production Operations Manager

Last month, masterbatch orders spiked—our old pelletizer kept shutting down mid-run. ExtruderX ran steadily the whole week; the floor team says it’s far more reliable. We cut 2 overtime shifts that month, saving labor costs.

Zara Torres, Plant Production Supervisor

We tested 4 pelletizers for bioplastic production—ExtruderX was the clear top pick. Operators mastered controls in a day (the last one took 3 weeks!) and monthly energy costs dropped 12%—finance’s thrilled with the savings.

Ethan Cole, Procurement & Cost Supervisor

Latest Blog

Learn about the latest technical analysis and industry insights in the field of underwater pelletizers.

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Frequently Asked Questions (FAQs)

Q: What is an underwater pelletizer system?

A: An underwater pelletizer system is equipment for producing plastic pellets. It converts molten plastic into uniform granules. ExtruderX models cover various capacities, adapt to multiple materials, and enhance pellet quality & production efficiency.

Q: How does an underwater pelletizer system work?

A: Molten plastic is extruded through a die, cut by rotating knives, then cooled and solidified in water. ExtruderX systems use precise temperature control and knife adjustment to ensure uniform pellet size and stable forming.

Q: What is the service life of wear parts in an underwater pelletizer system?

A: Wear parts (e.g., knives, seals) of ExtruderX’s system last 3000–5000 hours, depending on material hardness and production intensity. We provide matching spare parts and replacement guidance.

Q: Which materials are compatible with ExtruderX’s underwater pelletizer system?

A: ExtruderX’s system adapts to PP, PE, PA, PC, TPE and recycled plastics—covering general, engineering and modified plastics. Different models match materials’ melting properties.

Q: What is the warranty period for ExtruderX’s underwater pelletizer system?

A: ExtruderX’s underwater pelletizer system has a 12-month warranty, covering manufacturing defects of main components. We offer free troubleshooting and spare part replacement (non-human damage).

Q: What is the typical lead time for ExtruderX’s underwater pelletizer system?

A: Standard models of ExtruderX’s system have a 2–4 week lead time; custom models take 4–6 weeks (based on modification complexity). We update production progress timely.

Q: oes ExtruderX provide on-site installation and commissioning services?

A: ExtruderX provides on-site installation and commissioning. Our professional team assists with equipment positioning, wiring, parameter calibration to ensure the system meets production targets.

Q: Can ExtruderX’s underwater pelletizer be customized according to my needs?

A: ExtruderX’s underwater pelletizer supports customization. We adjust core configurations (screw specs, capacity, knife systems) after evaluating your requirements to provide a suitable plan.

Get 1-on-1 Expert Consultation – 30-Minute Quick Response

With our precision underwater pelletizer systems, we deliver consistent, high-quality granulation for plastic materials (PP, PE, recycled plastics) – compliant with CE standards, meeting your high-standard plastic pellet manufacturing needs.