Welcome to ExtruderX Extrusion Machine Manufacturing Facility
Twin Screw Extruder Machines
China Twin Screw Extruder Machines Manufacturers & Suppliers
ExtruderX’s twin – screw extruders are widely utilized in high – performance processing equipment across diverse sectors such as plastics, chemicals, food, and pharmaceuticals. They can be used for extrusion, granulation, material handling, and more. If you’re in search of a professional twin – screw extruder manufacturer that offers high – quality products and fast delivery, ExtruderX will be your first choice.
99.9%
Equipment Stability
98%
Kneading Uniformity
38%
Process Energy Saving
＜3%
Material Residue
ExtruderX Solve Your Production Challenges
This process adopts twin-screw technology with powerful shear mixing, which can efficiently disperse high fillers/color masterbatches, adapt to various masterbatch production, and ensure stable performance.
Our twin-screw extruder supports continuous and efficient production, increasing capacity by 30-50% compared to single-screw extruders, thereby maximizing production efficiency.
The modular screw and barrel design can adapt to multiple raw materials such as PP/PE/PA, support complex formulas, and customize modular screw configurations based on your formulas.
Equipped with intelligent temperature control + variable frequency drive, the twin-screw extruder saves 30%+ energy and 5-8% raw materials, thus reducing comprehensive production costs.
ExtruderX Twin Screw Extruder Factory
The twin-screw extruder series of ExtruderX, with technical craftsmanship exceeding industry standards, ensures the efficiency, precision and stability of the material mixing and extrusion process. We provide highly targeted innovative solutions to optimize the entire production process and help you achieve better results.
Twin Screw Extruder Price
Twin Screw Extruder for Sale
ExtruderX Twin Screw Extruders focus on stability, efficiency and versatility, and meet various process requirements with excellent performance.
$15,000 to $150,000
Filler Masterbatch Compounding Extruder
Specifically designed for the production of high-filler masterbatches such as calcium carbonate and talc powder, it enables efficient and uniform compounding of polymers and inorganic fillers, ensuring a dispersion degree of ≥95%. Ideal for large-scale high-filler masterbatch manufacturing in industries like plastic packaging, construction pipes, and daily necessities.
$15,000 to $120,000
Plastic Compounding Twin Screw Extruder
Optimized for the modification and blending processes of commodity plastics such as PE, PP, and ABS, it enables precise compounding of various polymers and additives. It meets the requirements of scenarios like color masterbatches, modified plastics, and recycled material pelletizing, and is widely used in fields including electronic enclosures, automotive interiors, and household panels.
$20,000 to $100,000
Conical Twin Screw Extruder
Adopting a tapered screw structure, it boasts strong material adaptability, being particularly suitable for the extrusion molding of pipes, profiles, and panels made of PVC, PE, etc. Featuring excellent plasticizing capacity and extrusion stability, it is widely used in the large-scale production of industries such as construction pipes, door and window profiles, and packaging panels.
What Twin Screw Extruder Machine You Need ?
Besides the above three twin screw extruders, we also have many other models of twin screw extruders for your choice. If you want to know more details, please feel free to contact us for inquiry.
Product Specifications for Twin Screw Extruder
ExtruderX offers 4 product lines of twin-screw extruders, engineered to meet diverse application scenarios including laboratory research and large-scale production. Whether you need a compact laboratory-grade extruder or a heavy-duty twin-screw extruder with a screw diameter of up to 320 mm, you’ll always find the perfect solution tailored to your specific requirements here.
Below are the detailed specifications of these extruders.
| A Series Model | Screw Diameter (mm) | Power (kw) | Output (kg/h) |
|---|---|---|---|
| EX20 | 20 | 3 | 2~10 |
| EX25 | 25 | 7.5 | 5~35 |
| EX35 | 35 | 11 | 10~40 |
| EX50 | 50 | 45 | 120~200 |
| EX52 | 52 | 75 | 225~375 |
| EX65 | 65 | 75 | 200~355 |
| EX75 | 75 | 110 | 300~550 |
| EX95 | 95 | 250 | 750~1250 |
| EX135 | 133 | 550 | 1650~2750 |
| B Series Model | Screw Diameter (mm) | Power (kw) | Output (kg/h) |
|---|---|---|---|
| EX20 | 20 | 4.5 | 5~15 |
| EX25 | 25 | 11 | 5~55 |
| EX35 | 35 | 15 | 10~40 |
| EX50 | 50 | 55 | 120~200 |
| EX55 | 55 | 95 | 280~460 |
| EX65 | 65 | 95 | 260~420 |
| EX75 | 75 | 135 | 460~780 |
| EX95 | 95 | 320 | 960~1650 |
| EX135 | 135 | 760 | 2300~3750 |
| C Series Model | Screw Diameter (mm) | Power (kw) | Output (kg/h) |
|---|---|---|---|
| EX35 | 35 | 22 | 40~95 |
| EX50 | 50 | 75 | 200~355 |
| EX62 | 62 | 110 | 300~550 |
| EX71 | 71 | 160 | 500~850 |
| EX93 | 93 | 450 | 1350~2250 |
| EX133 | 133 | 900 | 3000~5000 |
| D Series Model | Screw Diameter (mm) | Power (kw) | Output (kg/h) |
|---|---|---|---|
| EXD25 | 25 | 15 | 7.5~82.5 |
| EXD35 | 35 | 30 | 70~120 |
| EXD50 | 50 | 90 | 255~400 |
| EXD52 | 52 | 110 | 350~650 |
| EXD62 | 62 | 160 | 500~850 |
| EXD71 | 71 | 250 | 750~1250 |
| EXD93 | 93 | 550 | 1650~2750 |
| EXD133 | 133 | 1200 | 4500~7500 |
Industry Application of Twin Screw Extruder
The Twin Screw Extruders of ExtruderX have a wide range of applications, designed to meet diverse needs, and are indispensable equipment in the industrial processing industry.
Filler Masterbatch
Our Twin Screw Extruder performs excellently in filler masterbatch production. With outstanding shearing and dispersing capabilities, it enables uniform compounding of high-concentration fillers and polymer bases.
Color Masterbatch
For color masterbatch production, our Twin Screw Extruder can uniformly incorporate high-concentration pigments into the resin carrier, ensuring the color masterbatch has strong tinting strength and excellent color consistency.
Additive Masterbatch
In the preparation of additive masterbatches, our Twin Screw Extruder can fully integrate and uniformly disperse various functional additives such as flame retardants, UV stabilizers, and antioxidants with the carrier resin.
Engineering Plastics
Our Twin Screw Extruder meets the processing needs of materials such as PA and PC. With excellent plasticizing and compounding capabilities, it ensures the mechanical properties and processing consistency of finished products.
Biodegradable Plastic
Our Twin Screw Extruder can not only efficiently compound degradable resins such as PBS, PLA, and PBAT, but also uniformly disperse biodegradable additive masterbatches into them, helping produce degradable plastic products with stable performance.
Thermoplastic Elastomers
For the processing of thermoplastic elastomers such as TPR, TPO, and TPU, our Twin Screw Extruder, with excellent shearing and dispersing capabilities, can achieve uniform integration of all elastomer components.
Cable Compounding
From high-voltage power cables for power transmission to signal cables in the communication field, and to wiring systems for civil buildings, our Twin Screw Extruder provides a dual guarantee of material performance and cable quality.
Engineering Plastics
Our Twin Screw Extruder is adaptable to multiple application scenarios and can thoroughly compound PVC resin with additives such as plasticizers and stabilizers to customize PVC composite materials that meet diverse requirements.
Why Choose ExtruderX Solutions
What Our Clients Say
Below are some customer reviews of using ExtruderX Twin Screw Extruders. We are proud to provide premium Twin Screw Extruder solutions for so many customers.
ExtruderX’s Twin Screw Extruder has doubled the production efficiency of our high-fill masterbatch. It has also solved the two major challenges of production efficiency and cost control, with the equipment successfully recovering the investment in just 15 months.
Emily Johnson, Production Manager
The modular design is extremely flexible! We can switch between different hardness formulas simply by replacing the screw elements, which has increased production capacity by 30% and saved substantial costs on equipment replacement.
David Smith, Operations Director
The equipment’s high-torque system handles complex formulas like PA6/ABS alloy effortlessly. The technical team also helped us optimize the temperature curve, resulting in a 20% increase in product impact strength.
Sophia Miller, Chief Engineer
ExtruderX’s Twin Screw Extruder exceeds expectations in plasticization uniformity! For toughened modified PP, elastomer dispersion particle size ≤5μm, impact strength up by 35%, batch deviation ＜1.2% over 6 months.
Sophia Miller, Technical Director
Latest Blog
Learn more about the latest technical analysis and industry insights in the field of Twin Screw Extruders
The Silicone Extruder is a core piece of equipment in the rubber and silicone processing industry. Through the continuous extrusion process, it transforms silicone raw materials into various shaped products such as tubing seals and sheets. It is widely used in multiple mainstream overseas industrial sectors including automotive medical and electronics industries. Understanding the basic…
Thermoplastic Elastomers (TPE) are an innovative class of materials that combine rubber like elasticity with plastic like processability. They break the limitations of traditional elastic materials—either good elasticity but poor processability, or easy processability but lack of toughness—and are occupying an increasingly important position in global industrial production and consumer goods manufacturing. Whether it is…
Thermoplastic Rubber (TPR) is a category of polymer materials that combines the elasticity of rubber with the processability of plastics. Thanks to the advantages of reprocessability and customizable performance it has become an ideal alternative to traditional rubber. Understanding TPR helps optimize product material selection and reduce production costs. This article breaks down the core…
Frequently Asked Questions (FAQs)
A: A twin screw extruder is a device that melts, mixes, shears, and extrudes materials such as plastics and modified materials through two co-rotating screws. It is mainly used in the production of modified plastics, masterbatches, and composite materials. Its advantages are extremely high mixing uniformity and production efficiency, and it is commonly used in various industrial manufacturing scenarios.
A: After the material enters the barrel through the feeding system, the two screws rotate in mesh to generate shearing and conveying forces. Combined with barrel heating, the material is melted and plasticized, and uniform mixing and degassing are completed simultaneously. Finally, it is extruded and formed through the head mold. The core is that the screws work together to achieve efficient plasticization and precise conveying.
A: They are divided into two categories according to the screw meshing method: ① Co-rotating (most widely used): high mixing efficiency and stable production capacity, suitable for modified plastics, masterbatches, etc.; ② Counter-rotating: strong shearing force, suitable for forming and processing of PVC profiles, pipes, etc., and can be selected according to materials and production requirements.
A: The price varies depending on the model specifications and configurations. The price range of mainstream models from φ35 to φ95 is approximately 20,000-110,000 USD. The price of basic configurations (standard screws, conventional temperature control) is relatively low, while customized configurations (bimetallic screws, high-precision temperature control, explosion-proof design) require additional charges. Accurate quotations need to be based on specific requirements.
A: The core difference lies in mixing efficiency and adaptability: Twin screw extruders have high mixing uniformity and strong shearing force, are suitable for complex formulations (high filling, glass fiber reinforcement, alloys), and have higher production capacity; Single screw extruders have a simple structure and low cost, and are only suitable for pure material extrusion or simple mixing. Twin screw extruders are more recommended for industrial modification scenarios.
A: The production cycle for standard models is 7-15 working days, and for customized models is 20-30 working days; Payment methods support T/T (30% advance payment + 70% payment before shipment) and L/C, which are in line with foreign trade practices; Delivery process: factory acceptance → export standard packaging → sea/air freight → customs clearance guidance → on-site installation and commissioning.
A: Our equipment has passed CE certification (complying with EU Machinery Directive), FDA certification (food contact components), and some models can provide ATEX explosion-proof certification. Complete customs clearance documents (commercial invoice, certificate of origin, certification certificate) can be provided to ensure smooth customs clearance and factory acceptance.
A: Our equipment adopts IE3 high-efficiency variable frequency motor and thermal insulation design, and its energy consumption is 15%-20% lower than that of similar products. For example, the φ50 model consumes 15-22kW・h per hour. Calculated based on 8000 hours of operation per year, it can significantly reduce electricity costs and shorten the payback period.
A: The price of models from φ35 to φ95 is approximately 20,000-110,000 USD, and customized configurations (such as bimetallic screws, automatic feeding systems) need to be calculated separately. To provide customized solutions, please inform us of your target materials, production capacity requirements, and special requirements (such as certification, temperature control accuracy), and we will provide an accurate quotation within 24 hours.
